2001-03 Manual Transmissions Mazda F25M-R

Page 19 2005 Mitchell Repair Information Company, LLC. 2003 Mazda Protege Mazdaspeed … Fig. 19: Installing Shift Shaft Assembly. Courtesy of MAZDA MOTORS CORP. …

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Printing from undefined 2001-03 MANUAL TRANSMISSIONS Mazda F25M-R, G15M-R & G25M-R 5-Speed Overhaul APPLICATION MANUAL TRANSAXLE APPLICATIONS LUBRICATION RECOMMENDED FLUID Use API SAE 75W/90 (all season) or SAE 80W/90 (above 10-C {50-F}) GL-4 or GL-5 oil. FLUID CAPACITIES Oil level should be level with bottom of fill plug opening. Add oil as needed to bring to correct level. For fluid capacity, see FLUID CAPACITIES table. FLUID CAPACITIES (1) ON-VEHICLE SERVICE ADJUSTMENTS AXLE SHAFTS TROUBLE SHOOTING Application Transaxle Model Protege & Protege5 F25M-R/G15M-R 626 G25M-R Application Quantity – Qts. (Liters) F25M-R/G15M-R 2.83 (2.68) G25M-R 2.9 (2.7) (1) Approximate quantity. NOTE: No external adjustments are necessary. NOTE: See appropriate AXLE SHAFTS article in DRIVE AXLES. NOTE: See MANUAL TRANSMISSION in TROUBLE SHOOTING – BASIC PROCEDURES article. 2003 Mazda Protege Mazdaspeed 2001-03 MANUAL TRANSMISSIONS Mazda F25M-R, G15M-R & G25M-R 5-Speed Overhaul 2003 Mazda Protege Mazdaspeed 2001-03 MANUAL TRANSMISSIONS Mazda F25M-R, G15M-R & G25M-R 5-Speed Overhaul . Thursday, April 26, 2007 7:00:20 AM
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2005 Mitchell Repair Information Company, LLC. . Thursday, April 26, 2007 7:00:26 AM
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2005 Mitchell Repair Information Company, LLC. REMOVAL & INSTALLATION TRANSAXLE DISASSEMBLY 1. Remove clutch release bearing and release fork. See Fig. 1 or Fig. 2 . Mount transaxle in holder. Remove rear cover. Secure primary shaft with Holder (49 F401 440). Shift to 1st or 2nd gear to lock rotation of primary shaft. Uncrimp the tabs of the locknuts. Remove and discard lock nuts from primary and secondary shafts. Align ends of interlock sleeve and control lever. Turn shift rod counterclockwise. Remove sleeve, primary reverse synchronizer cone assembly and synchronizer ring. 2. Remove 5th-reverse gear shift fork, 5th-reverse synchronizer hub assembly with synchronizer ring, 5th gear and gear sleeve from secondary shaft. 3. Remove secondary 5th gear. Remove guide bolt from outside of case. Remove back-up light switch, neutral switch and lock bolt. Remove bolts securing transaxle case to converter housing. Using soft-faced hammer, strike case to loosen and remove. 4. Remove reverse idler gear with shaft. Holding primary shaft assembly, secondary shaft assembly and shift forks as an assembly, lift and remove from clutch housing. Separate shift fork assemblies from shaft assemblies. NOTE: For manual transmission removal procedure, see appropriate CLUTCHES article under TRANSAXLE/TRANSMISSION. NOTE: Refer to appropriate exploded view for disassembly reference. See Fig. 1 and Fig. 2 . 2003 Mazda Protege Mazdaspeed 2001-03 MANUAL TRANSMISSIONS Mazda F25M-R, G15M-R & G25M-R 5-Speed Overhaul . Thursday, April 26, 2007 7:00:20 AM

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