Volvo Service Manual – Front / Steering

CONTENTS. Group 60 General. Data 1. Tools 2. Group 63 Front End. Description 1. Service Procedures 1. Steering knuckles 1. Adjusting the steering pins 1 …

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Volvo Service Manual – Front / Steering
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CONTENTS Group 60 General Data 1 Tools 2 Group 63 Front End Description 1 Service Procedures 1 Steering knuckles 1 Adjusting the steering pins 1 Re-bushing the steering pins 2 Aligning the wheels 6 Description 1 Steering gear 1 Steering rods and auxiliary steering arm 2 Service Procedures 2 Steering gear 2 Replacing sealing ring at sector shaft 2 Replacing upper steering column bearing 3 Reconditioning the steering gear 4 Auxiliary steering arm 8 Replacing bushing for aux. steering arm 8 Replacing steering joints 10 Group 64 Steering System
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C3-series GROUP 60 GENERAL Data WHEEL ANGLES Caster 3.0° Camber 1.0° King-pin inclination 8.0° Toe-in 0-3 mm (0-0.12″) Wheel inclination angle 31—32 FRONT AXLE Type Rigid Track 1540 mm (60.6″) STEERING KNUCKLE Pre-load, lower steering pin 0.3 mm (0.012″) With play in steering pin adjust pin by removing shims until bushings are worn. Shims, steering knuckle support – lower ball shell, thicknesses in mm (in.) 0.35.0.45, 0.60, 0.80 (0.014,0.018,0.024,0.032) STEERING GEAR Make and type ZF, worm and roller Reduction ratio 22:1 Number of steering wheel turns from lock to lock 5.1 Pre-load, worm bearing 25—55 N (2.5-5.5 kp = 5.5-12 Ibf) Pre-load over centre position, complete steering gear 15—25 N (1.5-2.5 kp =3.3-5.5 Ibf) Shims for worm bearing, thicknesses in mm (in.) 0.10,0.12,0.15,0.30 (0.004, 0.005, 0.006, 0.012″) Adjuster washer between adjuster screw and sector shaft, thickness in mm (in.) in steps of 0.05 mm = 0.00

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