UFC Industrial Ventilation

Program Manual. Well-designed industrial ventilation systems are the most …… spraypaint criteria in the ACGIH Industrial Ventilation manual ACGIH Industrial Ventilation Committee ….

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CHAPTER 1 INTRODUCTION
SCOPE … 1-1
PURPOSE OF CRITERIA … 1-1
SPECIFIC PROCESSES …1-1
CHAPTER 2 GENERAL REQUIREMENTS
GENERAL CRITERIA … 2-1
COORDINATION … 2-1
DESIGN PROCEDURE …2-1
DESIGN CRITERIA … 2-2
Ductwork … 2-2
Fans … 2-3
Exhaust stacks … 2-4
Air Pollution Control Equipment … 2-4
Replacement Air …2-4
CONTROLS … 2-7
Gauges and Sensors …2-7
Interlocks …2-8
Annunciator Panel … 2-8
OPERATIONAL CONSIDERATIONS …2-9
Provision for System Testing … 2-9
Energy Conservation …2-9
Recirculation …2-9
Maintenance …2-10
SAFETY AND HEALTH CONSIDERATIONS … 2-10
Posting … 2-10
Noise … 2-10
Respiratory Protection …2-10
Emergency Showers and Eyewash Stations … 2-11
Hygiene Facilities … 2-11
COMMISSIONING … 2-11
CHAPTER 3 ASBESTOS DELAGGING FACILITIES
FUNCTION … 3-1
OPERATIONAL CONSIDERATIONS … 3-1
Airborne Contamination …3-1
Heat Stress … 3-1
Employee Workflow …3-1
TYPICAL FLOOR PLANS … 3-1
DESIGN CRITERIA …3-2
EXHAUST AIR … 3-2
Hood Design …3-2
Ductwork … 3-3
Fans … 3-4
Weather Stack Design and Location … 3-4
Air Cleaning Devices … 3-4
Industrial Vacuum System …3-5
Replacement Air …3-7
System Controls …3-7
SAFETY AND HEALTH CONSIDERATIONS … 3-8
CHAPTER 4 OTTO FUEL II FACILITIES
FUNCTION …4-1
OPERATIONAL CONSIDERATIONS … 4-1
DESIGN CRITERIA …4-1
Exhaust Air for MK-46 Ventilated Spaces … 4-1
Exhaust Air for MK-48 Ventilated Spaces … 4-5
Weather Stack Design and Location … 4-9
Air Cleaning Devices … 4-9
Replacement Air …4-9
Heating and Air Conditioning … 4-11
SYSTEM CONTROLS …4-11
SAFETY AND HEALTH CONSIDERATIONS … 4-11
Emergency Eyewash and Shower Stations … 4-11
CHAPTER 5 FIBERGLASS REINFORCED PLASTIC FABRICATION
AND REPAIR FACILITIES
FUNCTION …5-1
OPERATIONAL CONSIDERATIONS …5-1
FLOOR PLAN …5-1
DESIGN CRITERIA …5-2
Exhaust Air System … 5-2
Hood Design …5-2
Ductwork…5-6
Fans … 5-6
Weather Stack Design and Location … 5-6
Air Cleaning Devices… 5-6
Industrial Vacuum System …5-7
REPLACEMENT AIR … 5-8
SYSTEM CONTROLS …5-8
SAFETY AND HEALTH CONSIDERATIONS … 5-9
CHAPTER 6 ABRASIVE BLASTING FACILITIES
FUNCTION …6-1
OPERATIONAL CONSIDERATIONS … 6-1
DESIGN CRITERIA …6-1
Exhaust Air …6-1
Blasting Cabinets … 6-1
Walk-in Blasting Enclosures …6-1
Access Doors and Observation Windows … 6-4
Air Cleaning Devices … 6-4
Recirculation … 6-4
Media Reclamation …6-4
Ductwork … 6-4
Fans…6-5
Weather Stack Design and Location … 6-5
Replacement Air Ventilation Systems … 6-5
Heating and Air Conditioning … 6-5
System Controls …6-5
SAFETY AND HEALTH CONSIDERATIONS … 6-5
Respiratory Protection … 6-5
Air Supply and Air Compressors … 6-5
Noise… 6-5
Hygiene Facilities … 6-6
CHAPTER 7 WOOD SHOP FACILITIES
FUNCTION … 7-1
OPERATIONAL CONSIDERATIONS …7-1
FLOOR PLAN CRITERIA …7-1
DESIGN CRITERIA …7-1
Exhaust Air System … 7-1
Hood Design …7-2
Floor Sweeps … 7-2
Ductwork …7-2
Blast Gates …7-2
Duct Support … 7-3
Clean Out Panels … 7-3
Exhaust Fans … 7-3
Weather Stack Design and Location … 7-3
Air Cleaning Devices … 7-3
Heating and Air Conditioning …7-3
SAFETY AND HEALTH CONSIDERATIONS … 7-3
CHAPTER 8 BATTERY MAINTENANCE FACILITIES
FUNCTION …8-1
OPERATIONAL CONSIDERATONS …8-1
DESIGN CRITERIA …8-1
Exhaust System … 8-1
Ductwork … 8-4
Fans and Motors… 8-4
Weather Stack Design and Location … 8-4
Air Cleaning Device …8-4
Replacement Air …8-4
System Controls …8-4
SAFETY AND HEALTH CONSIDERATIONS … 8-4
CHAPTER 9 PAINT SPRAY BOOTHS
FUNCTION …9-1
OPERATIONAL CONSIDERATIONS …9-1
Painting Equipment Types … 9-1
DESIGN CRITERIA …9-1
Walk-In Spray Paint Booths … 9-1
Storage and Mixing Room …9-6
Paint Mix Hoods … 9-6
FANS AND MOTORS … 9-6
REPLACEMENT AIR … 9-6
Air Distribution …9-7
Heating and Air Conditioning …9-7
SYSTEM CONTROLS …9-7
RESPIRATORY PROTECTION … 9-7
CHAPTER 10 AIRCRAFT CORROSION CONTROL HANGARS
FUNCTION …10-1
OPERATIONAL CONSIDERATIONS …10-1
DESIGN CRITERIA …10-1
Exhaust Air System … 10-1
Ventilation System Configurations … 10-2
Exhaust Filtration System … 10-3
Auxiliary Walk-in Paint Spray Room … 10-3
Storage and Mixing Room …10-3
Paint Mixing Hood … 10-3
FANS AND MOTORS …10-3
REPLACEMENT AIR …10-3
Heating and Air Conditioning … 10-4
SYSTEM CONTROLS …10-4
RESPIRATORY PROTECTION … 10-4
GLOSSARY… Glossary-1
ABBREVIATIONS AND ACRONYMS … Glossary-4
– References …A-1
– Letters Related to Airflow Requirements for Walk-in Spray Paint Booths …B-1
– Letters Related to Airflow Requirements for Aircraft Corrosion Control
Hangars … C-1
FIGURES
2-1 Exhaust stack designs… 2-4
2-2 Decision tree for replacement air design … 2-5
2-3 Plenum design with perforated duct …2-6
2-4 Plenum design without perforated duct … 2-7
2-5 Annunciator panel … 2-9
3-1 Delagging facility floor plan … 3-2
3-2 Exhaust hood for high profile work pieces … 3-3
3-3 Exhaust hood for low profile work pieces … 3-4
3-4 Sequence of air cleaning devices for asbestos delagging … 3-5
3-5 Exhaust and vacuum system schematic diagram … 3-7
4-1 Layout for MK-46 fuel/defuel and afterbody breakdown room … 4-2
4-2 Series of hoods in MK-46 shop … 4-2
4-3 MK-46 standup backdraft hood … 4-3
4-4 MK-46 workbench hood … 4-4
4-5 MK-46 parts washer hood …4-4
4-6 Typical MK-48 ventilated space layout … 4-5
4-7 MK-48 afterbody teardown hood … 4-6
4-8 MK-48 workbench hood… 4-7
4-9 MK-48 parts washer hood … 4-7
4-10 MK-48 hood sequence afterbody teardown and accessories rooms … 4-8
4-11 MK-48 refueling hood … 4-9
4-12 Vertical distribution method … 4-10
4-13 Horizontal distribution method … 4-10
5-1 Floor plan for FRP facility … 5-2
5-2 Workbench hood …5-4
5-3 Floor exhaust … 5-4
5-4 Spray up booth …5-5
5-5 Ventilated sink …5-5
5-6 Exhaust system schematic … 5-7
6-1 Downdraft blast enclosure … 6-2
6-2 Crossdraft blast enclosure… 6-3
7-1 Floor sweep … 7-2
8-1 Ventilation system for battery maintenance facilities … 8-2
9-1 Walk-in downdraft paint booth … 9-3
9-2 Drive through crossdraft paint booth with mechanical replacement air… 9-4
9-3 Drive through crossdraft paint booth with no mechanical replacement air… 9-5
9-4 Paint mixing hood and work bench… 9-6
10-1 Crossdraft corrosion control hangar … 10-2
10-2 Hangar door and exhaust plenum details … 10-3
TABLES
3-1 Minimum Volumes and Vacuum Hose Size for Asbestos Operations … 3-6
5-1 Recommended Hoods, Capture Velocity and Air Pollution Device … 5-3

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