Harley Davidson Sportster Fuel Gauge

this instruction sheet reference service manual. … See the maintenance manual and the fuel pump and install new gasket in the kit. This instruction sheet ….

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  • INSTALLATION
  • MAINTENANCE AND CLEANING
  • SERVICE PARTS
  • OPERATION
  • DIAGNOSTICS
  • DEALER CALIBRATION – 2007 SPORTSTER MODELS ONLY

Install new sensor as follows:

  • Install the fuel sensor into the fuel pump module ori- ented as shown and locating the base into the mounting hole (4) of the fuel pump.
  • Hold the fuel sensor against the mounting tab. Look at the gap between the fuel hose and the sensor. The gap must be at least 0.06 in (1.5 mm). If the gap is too small or there is contact between the fuel hose and fuel sensor, rotate the fuel filter approximately 0.13 in (3.3 mm) to move the fuel hose away from the fuel sensor. If the gap is still too small, remove the fuel sensor and bend the mounting tab slightly away from the fuel hose until the gap is sufficient.
  • Look at the gap between the fuel sensor and fuel pump wiring. The gap must be at least 0.06 in (1.5 mm). If necessary, move wiring with a blunt tool, such as a screwdriver.
  • Secure the fuel level sensor to the fuel pump with screw (3). Tighten the screw enough to seat the fuel sensor against the mounting tab.
  • Route fuel level sensor wiring under the fuel hose and connect the fuel level sensor to the low fuel switch connector on the fuel pump module. If necessary use the jumper harness (Figure 4, item 5).
  • See Figure 2. Secure the fuel pump wires and connectors.

More:

  • Screw (2)
  • Reservoir cover
  • Diaphram plate
  • Diaphram
  • Front master cylinder
  • Fuel gauge
  • Fuel level sensor
  • Fuel level sensor connector
  • Screw
  • Fuel level sensor mounting location
  • Fuel gauge, digital
  • Seal, fuel pump cover plate
  • Sensor, fuel gauge
  • Splice, sealed, 14-16 AWG
  • Harness, jumper
  • Cable strap (5)
  • Screw, sems
  • Screw, chrome
Download Harley Davidson Sportster Fuel Gauge pdf from www.harley-davidson.com, 4 pages, 1023.67KB.
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16 Responses to “Harley Davidson Sportster Fuel Gauge”

  1. good information

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