VW Type A-4 Timing Belt Replacement Procedure

Tools A4/NB 1999.5 TDI Golf / Jetta TDI and New Beetle timing belt replaced all: 1. PIN Injection Pump Alignment (3359) ….

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VW Type A-4 Timing Belt Replacement Procedure
The VW Factory tools you are going to need are:

  1. 3036 camshaft holding bar
  2. 3418 camshaft setting bar
  3. 2587 2 pin spanner wrench (don\’t use a bicycle wrench this one costs the same!)
  4. 3359 Injection pump lock pin
  5. T40001 puller set

Specialty tools you are going to need from Sears:

  1. 41831 serpentine belt tensioner tool
  2. 44360 11mm&10mm 45 degree offset wrench
  3. 5mm 3/8 drive allen socket
  4. 6mm 3/8 drive allen socket

Other tools and \’stuff\’

  1. 1.) T25 Torx® specialty tool from AutoZone
  2. 2.) Flat band clamp pliers
  3. 3.) Block of wood, a 2×4 6\’ long will work great
  4. 4.) Jack stands (strong enough to support your car
  5. 5.) Hydraulic floor jack
  6. 6.) You will also need a set of metric 1/4\’, 3/8\’ and 1/2\’ drive sockets and extensions

Component Includes:

  • Serpentine belt (with AC)
  • Timing belt (old style)
  • Timing belt (new style)
  • Tensioner (old – manual)
  • Tensioner (old – automatic)
  • Tensioner (new – all)
  • Camshaft seal (old)
  • Camshaft seal (new)
  • Vacuum pump seal
  • Valve cover bolt (in case any strip-7 total)
  • Vibration damper bolt (in case any strip-4 total)
  • Injection pump sprocket bolts (non-stretch)
  • Engine mount to body bolt (2 total)
  • Engine mount to engine bracket (2 total)
  • Engine bracket bolt (2 short ones)
  • Engine bracket bolt (long one)
  • Large idler roller
  • Large idler roller bolt
  • Small roller top
  • Small roller bottom
  • Water pump
  • Camshaft sprocket
  • Camshaft
  • Oil cap seal
  • Top cover black cap (2 for NB, 3 for others)
  • Top cover nut (2 for NB, 3 for others)
  • Top cover grommet (2 for NB, 3 for others)
  • Top cover stud (2 for NB, 3 for others)
  • Oil Drain Plug
  • Camshaft Bearing Cap to Cylinder Head
  • Camshaft Sprocket to Camshaft
  • Vacuum Pump to Cylinder Head
  • Valve Cover to Cylinder Head
  • Toothed Belt Tensioner
  • Injection Pump Bolts Stage 1 (stretch type)
  • Injection Pump Bolts Stage 2 (stretch type)
  • Injection Pump Bolts Stage (non-stretch)
  • Ribbed V-Belt Tensioner
  • Engine Mount to Body Bolt
  • 30 Plus additional 1/4 Turn
  • Engine Mount Bracket to Body Bolt
  • Engine Mount to Engine Bolt
  • 44 Plus additional 1/4 Turn
Download VW Type A-4 Timing Belt Replacement Procedure pdf from www.tdiclub.com, 120 pages, 5845.14KB.
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