1995-1999 Yamaha YP250 Service Manual

It is not possible to include all the knowledge of a mechanic in one manual, so it is assumed that anyone who uses this book to perform maintenance and repairs on Yamaha scooter has a basic understanding of the mechanical ideas and the procedures of scooter repair.

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1995-1999 Yamaha YP250 Service Manual
GENERAL INFORMATION SPECIFICATIONS PERIODIC INSPECTION AND ADJUSTMENT ENGINE OVERHAUL COOLING SYSTEM CARBURETION CHASSIS ELECTRICAL TROUBLESHOOTING
SCOOTER IDENTIFICATION … VEHICLE IDENTIFICATION NUMBER (for E) … FRAME SERIAL NUMBER … ENGINE SERIAL NUMBER … MODEL LABEL … FEATURES … OIL INDICATOR LIGHT … AUTO CHOKE SYSTEM … IGNITION CIRCUIT CUT-OFF SYSTEM … IMPORTANT INFORMATION … PREPARATION FOR REMOVAL PROCEDURES … REPLACEMENT PARTS … GASKETS, OIL SEALS, AND O-RINGS … LOCK WASHERS/PLATES AND COTTER PINS … BEARINGS AND OIL SEALS … CIRCLIPS … CHECKING OF CONNECTIONS … HOW TO USE THE CONVERSION TABLE … SPECIAL TOOLS.
All specification data in this manual are listed in SI and METRIC UNITS. Use this table to convert METRIC unit data to IMPERIAL unit data.
EXPLODED DIAGRAMS To heps identify parts and clarify procedure steps, there are exploded diagrams at start of each removal and disassembly section. 1. An easy-to-see exploded diagram 4 is provided for disassembly and assembly jobs. 2. Numbers 5 are given in the order of jobs in the exploded diagram. A number that is enclosed by a circle indicates a disassembly step. 3. An explanation of jobs and notes is presented in an easy-to-read way by the use of symbol marks 6 . The meanings of the symbol marks are given on the next page. 4. A job instruction chart 7 accompanies the exploded diagram, providing the order of jobs, names of parts, notes in jobs, etc. 5. For jobs requiring more information, the step-by-step format supplements 8 are given in addition to the exploded diagram and the job instruction chart.
General information Specifications Periodic inspection and adjustment Engine Cooling system Carburetion Chassis Electrical Troubleshooting. Illustrated symbols 1 to 9 are designed as thumb tabs to indicate the chapter\’s number and content. Illustrated symbols 10 to 17 are used to identify the specifications appearing in the text. Possible to maintain with engine mounted Filling fluid Lubricant Special tool Tightening Wear limit, clearance Engine speed. Illustrated symbols 18 to 23 in the exploded diagrams indicate the types of lubricants and lubrication points.
Apply engine oil Apply gear oil Apply molybdenum disulfide oil Apply wheel bearing grease Apply lightweight lithium-soap base grease Apply molybdenum disulfide grease.

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