Crusader 2007 MPI Product Installation Manual

Welcome to the growing family of Crusader Marine Engines owners. We are delighted you have chosen Crusader power for your boat and wish you many years of

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This manual will cover the following Crusader engines:
2007 5.0L MPI
2007 5.7L MPI
2007 6.0L MPI
2007 8.1L MPI
2007 8.1L MPI (HO)
2007 Classic 5.7L Carburetor
General Information … 3
Engine Models … 3
Crusader Accessories … 3
Engine Installation Accessories … 3
Installation Supplies … 3
Installation Drawings … 3
Engine and Transmission Combinations … 4-6
Transmission Rotation … 6-7
Gear Ratio Selection … 8
Propeller Shaft / Coupling … 8
Transmission and Propeller Rotation … 8
Propeller Selection … 8-11
Boat Construction … 12
Installation Requirements … 12
Instrumentation … 13
Twin Engine Synchronization and Speed Control (Optional) … 13
Master/Slave Wiring Connection … 14
Engine Warning Kit (Optional) … 14-15
Electrical System Precautions … 16
Engine Harness Electrical Connector Identification … 17
Crusader Classic 5.7L Carburetor – Electrical System Precautions … 18
Crusader Classic Installation Accessories … 18
Crusader Classic Engine Wiring Diagram … 19
Boat Adapter Harness Diagram … 20
Engine Boat Harnesses and Accessories Diagram … 21
Crusader Boat Harness Wiring Diagram … 22
Engine Speed Control/CAN-Bus Harness Diagram … 23
Sync/Cruise Switch Panel Wiring Diagram … 24
Crusader Boat Speed Control Harness Wiring Diagram … 25
Engine Compartment Ventilation … 26
Fuel Supply and Return Connections … 27
Fuel Inlet Restriction … 28
Fuel Lines … 28
Fuel System Pressure Check … 28
Gasoline Requirements … 29
Gasoline Containing Alcohol … 29
Fuel Stabilizer Recommendations for Ethanol Blended Fuel … 29
Fuel Filter Recommendations for Ethanol Blended Fuel … 30
Exhaust System … 31
Exhaust Risers … 31-34
Throttle/Shift Remote Control and Cables … 35
Seawater Pickup Connection … 35
Seacock Size Recommendation … 35
Sea Strainer Recommendation … 35
Crankcase Oil Dipstick Relocation … 35
Engine Installation … 36
Torque Specifications … 36
Preliminary Engine Alignment … 36
Final Engine Alignment … 37-39
Throttle/Shift Cables … 39-43
Audio Alarm System … 43
Exhaust System Connection … 44
Engine Harness Connection … 44
Battery Connection … 44
Master Engine Specifications … 45-48
Delivery Preparation … 49
Pre-Delivery Checklist … 49
Pre-Delivery Procedure … 50-59
INSTALLATION DRAWINGS:
EXHAUST SYSTEM INSTALLATION GUIDELINES … 60
CAPTAIN’S CHOICE INSTALLATION DRAWINGS:
5.7L BOSCH / VELVET DRIVE 72 REDUCTION … 61
5.7L BOSCH / HURTH 630 8° DOWN ANGLE … 62
5.7L BOSCH / HURTH 630V … 63
5.7L BOSCH / VELVET DRIVE 72 DIRECT DRIVE … 64
6.0L W/4 IN. RISERS / HURTH 630 8° DOWN ANGLE … 65
8.1L / HURTH 630A 8° DOWN ANGLE … 66
8.1L / VELVET DRIVE 72 DIRECT DRIVE …67
8.1L / VELVET DRIVE 72 REDUCTION … 68
CRUSADER XL SERIES INSTALLATION DRAWINGS:
350XL-HT WITH HURTH V-DRIVE GEAR … 69
350XL-HT WITH VELVET DRIVE 5000V GEAR …70
350XL-HT WITH HURTH SERIES – 8° DOWN ANGLE … 71
350XL-HT WITH VELVET DRIVE 72 SERIES V-DRIVE … 72
350XL-HT WITH VELVET DRIVE 72 SERIES REDUCTION … 73
350XL-HT WITH VELVET DRIVE 5000 SERIES – 8° DOWN ANGLE … 74
Crusader Engines Distributors … 75
Appendix A Captain’s Choice and Xli Installation Drawings … A1-A40
Appendix B XL Series Installation Drawings … B1-B30

Download Crusader 2007 MPI Product Installation Manual pdf from www.crusaderengines.com, 157 pages, 8157.84KB.
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