Crusader Owner’s Operation and Maintenance Manual (2006 MPI)

This manual will cover the following Crusader engines: …… at the selling …This manual will cover the following Crusader engines:
2006 5.0L MPI, 2006 5.7L MPI, 2006 6.0L MPI, 2006 8.1L MPI, 2006 8.1L MPI (HO)

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Crusader Owner’s Operation and Maintenance Manual (2006 MPI)
SERVICE AND WARRANTY … 4-19
Safety Information … 4
Replacement Parts … 4
Safety Warnings … 4
Crusader Marine Engines’ Commitment to You … 5
Owner Warranty Registration (Warranty Registration Card is located at the back of this manual) … 5
Engine Operation and Care … 6
Maintenance Records … 6
Local Repair Service … 6
Service Away From Home … 6
Replacement Parts Inquiries … 7
Replacement Service Parts … 7
Applicable Limited Warranty … 7
Crusader Marine Engines Two-Year Limited Warranty
(For Engines Sold and Used in the United States and Canada) … 8
Items Not Covered Under the Limited Warranty … 10
Things You Should Know About The Warranty … 11
California Emission Control Warranty Statement … 12
Crusader, Inc. Model Years 2003-2008 General Emissions Warranty Coverage … 13
Marine Transmissions … 15
Resolving a Service Problem … 16
Dealer’s Responsibilities … 17
Transferable Warranty … 18
Direct Sale By Owner … 18
Notes … 19
BOATING RESPONSIBILITY … 20-22
Carbon Monoxide Hazard … 20
Safe Boating Suggestions … 21
Water Wisdom … 21
Operation and Maintenance … 21
Rules of the Road … 22
ENGINE IDENTIFICATION … 23-24
Engine Identification … 23
Owner Identification and Registration Information … 23
2006 Model Identification / Advisory … 24
ELECTRONIC FUEL INJECTION INFORMATION … 25-27
Electronic Fuel Injection System … 25
Power Reduction Mode … 26
High Engine Coolant Temperature … 26
Low Engine Oil Pressure … 27
High Transmission Fluid Temperature … 27
OPERATING INSTRUCTIONS … 28-32
Engine Alarm System … 28
Instrumentation … 28
Remote Controls … 29
Starting Engine (Fuel Injected Engines) … 30
Shifting Transmission … 31
Stopping Engine … 32
Freezing Temperature Operation … 32
Operation in High Debris Areas … 32
CONDITIONS AFFECTING OPERATION … 33-34
Trim and Weight Distribution … 33
Boat Bottom … 33
Propeller Selection … 34
ENGINE BREAK-IN PERIOD … 35
25-HOUR ENGINE INSPECTION … 36
FUEL REQUIREMENTS … 37
Gasoline Requirements … 37
Gasoline Containing Alcohol … 37
OIL REQUIREMENTS … 38
Engine Oil Recommendations … 38
Transmission and “V”-Drive Oil Requirements … 38
ENGINE MAINTENANCE … 39-68
Engine Maintenance … 39
Checking Fluid Levels … 39-40
Lubrication … 41
Electrical System Circuit Breaker(s) … 42
Electrical System Fuses … 42
Ignition Fuse … 42
Electrical System Wiring and Connectors … 42
Battery … 43
Fresh Water Cooling System Sacrificial Zinc Anode … 44
Checking Coolant Level … 45
Flushing Cooling System – Sea-Water Section … 46
Testing Coolant For Alkalinity … 47
Draining Fresh-Water Cooling System … 47
Filling Fresh-Water Cooling System … 48
Cleaning Sea-Water Section of Heat Exchanger (Fresh-Water Cooled Applications Only) … 49
Fuel System Description … 50
Fuel Control Cell (FCC) Fuel System … 50
Servicing the FCC … 51
FCC Service Instructions (Screw-On Canister) … 52
FCC Service Instructions (Clamp-On Canister) … 53
Primary Fuel Filter … 54
Water Separating Fuel Filter … 55
Priming Fuel System … 55
Flame Arrestor … 55
Accessory Drive Belt … 56-58
Changing Oils … 59
Engine Alignment … 60-62
Engine Maintenance Log … 63
Maintenance Schedule … 64-65
Visual Inspection … 66
Engine Fluid Capacities … 66
Transmission Fluid Capacities … 66
Filter Requirements … 67
On-Board Parts Kits … 67-69
ENGINE SPECIFICATIONS … 70-72
OUT-OF-SEASON STORAGE … 73-76
Engine Storage … 73
Draining Instructions … 74
Battery Storage … 74
Out-Of-Season Engine Warm-Up … 75
Recommissioning After Storage … 75-76
TROUBLESHOOTING … 77-79
WATER FLOW DIAGRAMS … 80-83
INSTRUMENTATION WIRING DIAGRAM … 84
LITERATURE … 85
FORMS … 87-91
CRUSADER OWNERSHIP CHANGE NOTICE … 87
CRUSADER WARRANTY TRANSFER APPLICATION (PORT OR SINGLE ENGINE) … 89
CRUSADER WARRANTY TRANSFER APPLICATION (STARBOARD ENGINE) … 91
NOTES … 93
CRUSADER WARRANTY / REGISTRATION FORM

Download Crusader Owner's Operation and Maintenance Manual (2006 MPI) pdf from www.crusaderengines.com, 96 pages, 915.28KB.
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