2006 5.7L Carburetor Crusader Owner’s Operation and Maintenance Manual

Crusader Marine Engine … This manual will cover the following Crusader engines: …… at the selling dealership or an authorized Crusader service center.

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Crusader Owner’s Operation and Maintenance Manual
1 – SERVICE AND WARRANTY … 4-17
Safety Information … 4
Replacement Parts … 4
Safety Warnings … 4
Crusader Marine Engines’ Commitment to You … 5
Owner Warranty Registration (Warranty Registration Card is located at the back of this manual) … 5
Engine Operation and Care … 6
Maintenance Records … 6
Local Repair Service … 6
Service Away From Home … 6
Replacement Parts Inquiries … 7
Replacement Service Parts … 7
Applicable Limited Warranty … 7
Crusader Marine Engines Two-Year Limited Warranty
(For Engines Sold and Used in the United States and Canada) … 8
Items Not Covered Under the Limited Warranty … 10
Things You Should Know About The Warranty … 11
Marine Transmissions … 12
Resolving a Service Problem …13
Crusader Master Distributors …14
Dealer’s Responsibilities … 15
Transferable Warranty … 16
Direct Sale By Owner … 16
Notes … 17
2 – BOATING RESPONSIBILITY … 18-20
Carbon Monoxide Hazard … 18
Safe Boating Suggestions … 19
Water Wisdom … 19
Operation and Maintenance … 19
Rules of the Road … 20
3 – ENGINE IDENTIFICATION … 21-22
Engine Identification … 21
Owner Identification and Registration Information … 21
2006 Model Identification / Advisory … 22
4 – OPERATING INSTRUCTIONS … 23-27
Instrumentation … 23
Engine Alarm System … 24
Remote Controls … 24
Starting Engine … 25-26
Shifting Transmission … 26
Stopping Engine … 27
Freezing Temperature Operation … 27
Operation in High Debris Areas … 27
5 – CONDITIONS AFFECTING OPERATION … 28
Trim and Weight Distribution … 28
Boat Bottom … 28
Propeller Selection … 28
6 – ENGINE BREAK-IN PERIOD … 29
7 – 25-HOUR ENGINE INSPECTION … 30
8 – FUEL REQUIREMENTS … 31-32
Gasoline Requirements … 31
Gasoline Containing Alcohol … 31
Piston Damage Due To Detonation and/or Pre-Ignition … 32
9 – OIL REQUIREMENTS … 33
Engine Oil Recommendations … 33
Transmission and “V”-Drive Oil Requirements … 33
10 – ENGINE MAINTENANCE … 34-54
Engine Maintenance … 34
Checking Fluid Levels … 34-35
Lubrication … 36
Electrical System Circuit Breaker … 37
Electrical System Fuse … 37
Ignition Fuse … 37
Electrical System Wiring and Connectors … 37
Battery … 38
Fresh Water Cooling System Sacrificial Zinc Anode … 38
Checking Coolant Level … 39
Flushing Cooling System – Sea-Water Section … 39
Testing Coolant For Alkalinity … 40
Draining Fresh-Water Cooling System … 40
Filling Fresh-Water Cooling System … 41
Cleaning Sea-Water Section of Heat Exchanger (Fresh-Water Cooled Applications Only) … 42
Fuel System Description … 43
Electric Fuel Pump … 43
Priming the Fuel System … 43
Flame Arrestor … 43
Serpentine Drive Belt … 43
Changing Oils … 45
Engine Alignment … 46-49
Engine Maintenance Log … 50
Maintenance Schedule … 51-52
Visual Inspection … 53
Engine Fluid Capacities … 53
Transmission Fluid Capacities … 53
Filter Requirements … 54
11 – ENGINE SPECIFICATIONS … 55-56
12 – OUT-OF-SEASON STORAGE … 57-61
Engine Storage … 57
Draining Instructions … 58
Battery Storage … 58
Out-Of-Season Engine Warm-Up … 59
Recommissioning After Storage … 59-60
13 – TROUBLESHOOTING … 61-64
14 – WATER FLOW DIAGRAM … 65
15 – ENGINE HARNESS WIRING DIAGRAMS … 66-67
16 – LITERATURE … 68
17 – FORMS … 69-73
18 – NOTES … 75
CRUSADER WARRANTY / REGISTRATION FORM

Download 2006 5.7L Carburetor Crusader Owner's Operation and Maintenance Manual pdf from www.crusaderengines.com, 78 pages, 1288.49KB.
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