Piaggio MP3 125 Service Station Manual

This service station manual has been drawn up by Piaggio & C. Spa to be used by the workshops of
Piaggio-Gilera dealers.This section describes general safety rules for any maintenance operations performed on the vehicle.

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Piaggion MP3 125
SERVICE STATION MANUAL
633929(IT)-633930(EN)-633931(FR)-633932
(ES)-633937(ES)-633938(PT)-633941(NL)-633942
(EL)
MP3 125

  • Characteristics
    • Rules
    • Safety rules
    • Maintenance rules
    • Vehicle identification
    • Dimensions and mass
    • Engine
    • Transmission
    • Capacities
    • Electrical system
    • Frame and suspensions
    • Brakes
    • Wheels and tyres
    • Tightening Torques
    • Overhaul data
    • Assembly clearances
    • Cylinder – piston assy.
    • Crankcase – crankshaft – connecting rod
    • Slot packing system
    • Products
  • Tooling
  • Maintenance
    • Maintenance chart
    • Carburettor
    • Checking the spark advance
    • Spark plug
    • Hub oil
    • Check
    • Replacement
    • Air filter
    • Engine oil
    • Replacement
    • Check
    • Checking the ignition timing
    • Checking the valve clearance
    • Headlight adjustment
    • SAS filters inspection and cleaning
  • Troubleshooting
    • Engine
    • Poor performance
    • Starting difficulties
    • Excessive oil consumption/Exhaust smoke
    • Insufficient lubrication pressure
    • Engine tends to cut-off at full throttle
    • Engine tends to cut-off at idle
    • Excessive exhaust noise
    • High fuel consumption
    • SAS malfunctions
    • Transmission and brakes
    • Clutch grabbing or performing inadequately
    • Insufficient braking
    • Brakes overheating
    • Electrical system
    • Battery
    • Turn signal lights malfunction
    • Steering and suspensions
    • Rear wheel
    • Controls
  • Electrical system
    • Conceptual diagrams
    • Ignition
    • Battery recharge and starting
    • Level indicators and enable signals section
    • Devices and accessories
    • Lights and turn indicators
    • Checks and inspections
    • Immobiliser
    • Virgin circuit
    • Diagnostic codes
    • Diagnostic code – 2 flashes
    • Ignition circuit
    • No spark plug
    • Battery recharge circuit
    • Stator check
    • Voltage regulator check
    • Recharge system voltage check
    • Choke Inspection
    • Lights list
    • Fuses
    • Dashboard
    • Sealed battery
    • Dry-charge battery
    • Connectors
    • Dashboard
    • Remote seat opening
    • Zeroing
    • Programming
  • Engine from vehicle
    • Exhaust assy. Removal
    • Removal of the engine from the vehicle
  • Engine
    • Automatic transmission
    • Transmission cover
    • Air duct
    • Removing the driven pulley shaft bearing
    • Refitting the driven pulley shaft bearing
    • Removing the driven pulley
    • Inspecting the clutch drum
    • Removing the clutch
    • Inspecting the clutch
    • Pin retaining collar
    • Removing the driven half-pulley bearing
    • Inspecting the driven fixed half-pulley
    • Inspecting the driven sliding half-pulley
    • Refitting the driven half-pulley bearing
    • Refitting the driven pulley
    • Inspecting the clutch spring
    • Refitting the clutch
    • Refitting the driven pulley
    • Drive-belt
    • Removing the driving pulley
    • Inspecting the rollers case
    • Refitting the driving pulley
    • Refitting the transmission cover
    • End gear
    • Removing the hub cover
    • Removing the wheel axle
    • Removing the hub bearings
    • Removing the wheel axle bearings
    • Removing the driven pulley shaft bearing
    • Inspecting the hub shaft
    • Inspecting the hub cover
    • Refitting the wheel axle bearing
    • Refitting the hub cover bearings
    • Refitting the hub bearings
    • Refitting the ub cover
    • Flywheel cover
    • Removing the hub cover
    • Removing the stator
    • Refitting the stator
    • Refitting the flywheel cover
    • Flywheel and starting
    • Removing the flywheel magneto
    • Inspecting the flywheel components
    • Refitting the flywheel magneto
    • Refitting the starter motor
    • Cylinder assy. and timing system
    • Removing the intake manifold
    • Removing the rocker-arms cover
    • Removing the timing system drive
    • Removing the cam shaft
    • Removing the cylinder head
    • Removing the valves
    • Removing the cylinder – piston assy.
    • Inspecting the small end
    • Inspecting the wrist pin
    • Inspecting the piston
    • Removing the piston
    • Choosing the gasket
    • Refitting the piston rings
    • Refitting the cylinder
    • Inspecting the cylinder head
    • Inspecting the timing system components
    • Inspecting the valve sealings
    • Inspecting the valve housings
    • Inspecting the valves
    • Inspecting the springs and half-cones
    • Refitting the valves
    • Inspecting the cam shaft
    • Refitting the head and timing system components
    • Refitting the rocker-arms cover
    • Refitting the intake manifold
    • Crankcase – crankshaft
    • Splitting the crankcase halves
    • Inspecting the crankshaft alignment
    • Inspecting the crankcase halves
    • Inspecting the crankshaft plain bearings
    • Refitting the crankcase halves
    • Studs
    • Lubrication
    • Conceptual diagrams
    • Oil pressure check
    • Crankshaft oil seals
    • Refitting
    • Oil pump
    • Removing the oil sump
    • Inspecting the by-pass valve
    • Refitting the oil sump
    • SAS valve
    • Inspecting the one-way valve
    • Inspecting the cut-off
    • Fuel supply
    • Removing the carburettor
    • Refitting the carburettor
    • Level check
    • Inspecting the valve and needle
    • Inspecting the automatic choke device
    • Adjusting the idle
  • Suspensions
    • Front
    • Removing the front wheel
    • Front wheel hub overhaul
    • Handlebar
    • Removal
    • Refitting
    • The tilt mechanism
    • Hydraulic system layout
    • Steering tubes
    • Parallelogram device
    • Geared motor and Suspension locking system
    • Electrical devices test
    • Wheel alignment
    • Rear
    • Removing the rear wheel
    • Refitting the rear wheel
    • Swing-arm
    • Removal
    • Overhaul
    • Refitting
    • Shock absorbers
    • Removal
    • Refitting
    • Centre-stand
  • Braking system
    • Rear brake calliper
    • Removal
    • Removal
    • Removal
    • Removal
    • Front brake pump
    • Brake pipes
    • Parking brake
  • Cooling system
    • System bleed
  • Chassis
    • Seat
    • Front handlebar cover
    • Headlight assy.
    • Frame central cover
    • Legshield
    • Knee-guard
    • Taillight assy.
    • Footrest
    • Side fairings
    • License plate holder
    • Helmet bay
    • spoiler
    • Fuel tank
    • Top-case
    • Rear
    • Handles and top side fairings
    • Radiator cover
  • Pre-delivery
    • Aesthetic inspection
    • Tightening torques inspection
    • Electrical system
    • Levels check
    • Road test
    • Static test
    • Functional inspection
  • Time
    • Engine
    • Crankcase
    • Crankshaft
    • Cylinder assy.
    • Cylinder head assy.
    • Rocker arms support assy.
    • Cylinder head cover
    • Oil filter
    • Driven pulley
    • Oil pump
    • Final gear assy.
    • Driving pulley
    • Transmission cover
    • Water pump
    • Starter motor
    • Flywheel magneto
    • Carburettor
    • Exhaust pipe
    • Air cleaner
    • Frame
    • Centre-stand
    • Legshield spoiler
    • Side fairings
    • Rear cover
    • Central cover
    • Mudguard
    • Fuel tank
    • Rear shock-absorber
    • Handlebar covers
    • Handlebar components
    • Swing-arm
    • Seat
    • Instrument panel
    • Locks
    • Turn signal lights
    • Front wheel
    • Rear wheel
    • Electric devices
    • Electronic controls
    • Transmissions
    • Helmet bay
    • Rear side fairings
    • Front suspension
    • Cooling system
    • Braking system
    • Windscreen
    • Secondary air box
    • Stickers
    • The tilt mechanism
    • Geared motor
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