Vespa GT200 Workshop Manual

Fitting the By – Pass and the Oil Sump 159 Removing the Intake Manifold Thermostat Removal. Removing the Timing Chain Sprockets. Removing the Camshaft and Rockers 161 Removing the Cylinder Head Removing the Valves. Removing the Cylinder and Piston Assembly Inspecting the Small End

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Vespa GT200 Workshop Manual
Vespa GT 200 Characteristics Various Workshop Safety Service Recommendations Vehicle Identification Frame No. Engine No. Technical Specifications W e i g h t a nd Dimensions Engine General Walbro carburetor Kehin carburetor T r a n s mission Capacities Electrical Components. Frame, Suspensions, Brakes and Tires Frame and Suspension Brakes Wheels and Tires Tightening Torques Steering Unit Frame Front Suspension Front Brake Rear Suspension Rear Brake Silencer. Hydraulic Components Cylinder Head Transmission Flywheel Engine Crankcase and Shaft Cooling Assembly Clearances PistonCylinder Mating O Rings. Compression Ratio Limiting Shimming System: (11- 12:1) C r a n k s h a f t E n d – Play Crankshaft Alignment Recommended Lubricants Special Tools.Steering Bearing Seat Installer 001330Y Pliers 001467Y014 Bell 001467Y017 37 37. Steering Column Ball- Cage Bearing Removing Punch 020004Y F r o n t S u s p e n s i o n O v e r h a u l T o o l 020021Y P u n c h 020036Y Punch – 020038Y Ring Nut Spanner – 020055Y C r a n k s h a f t A l i g n e r – 020074Y Heat Gun Support – 020150Y Heat Gun – 020151Y Oil Pressure Gauge – 020193Y Crankcase Detacher – 020262Y Half – Pulley Assembler – 020263Y Fitting Punch – 020306Y Vacuum Pump. Timing Light – 020330Y Digital Multimeter – 020331Y Digital Tachometer – 020332Y. Single Battery Charger – 020333Y 42 Multiple Battery Charger – 020334Y 42 Dial Gauge – 020335Y Adapter (42!47 mm) – 020359Y Adapter (52!55 mm) – 020360Y Guide (20 mm) – 020363Y Guide (25mm) – 020364Y Guide (22 mm) – 020365Y Adapter (28!30 mm) – 020375Y Handle – 020376Y. Valve Half – Cone Remover – 020382Y 44 Bushing – 020382Y011 Piston Assembly Band – 020393Y Multimeter Adapter – 020409Y Guide (15 mm) – 020412Y. Clutch Drum Lock Wrench – 020423Y 46 Punch – 020424Y Punch – 020425Y Piston Fitting Fork – 020426Y Piston Support – 020428Y. Valve O- Ring Remover – 020431Y 47 Oil Pressure Gauge – 020434Y Guide (17 mm) – 020439Y. Water Pump Overhaul Tool – 020440Y Adapter (26!28 mm) – 020441Y Stop Wrench – 020442Y. Driven Pulley Spring Tool – 020444Y. Pivot Retainers Installer – 020488Y 49 Hub Cover support – 020489Y Flywheel Wrench – 020565Y Engine Support – 002095Y Pliers – 002465Y Punch – 06029Y Flywheel Extractor – 08564Y Gas Analyzer – 494929 Maintenance Maintenance Schedule Carburetor. Checking and Replacing the Spark Plug 55 Air Filter Engine Oil Checking the Engine Oil Level Topping- Up the Engine Oil Replacing the Oil and Oil Filter Hub Oil Checking the Hub Oil Level Replacing the Hub. Topping- Up the Engine Cooling Liquid Brake Fluid Checking the Brake Fl u i d L e v e l. Topping- Up the Brake Fluid Level 64 Removing the Steering Lock 65. Removing the Steering Lock when on «OFF» Position 65 Removing the Steering Lock when on «LOCK» Position 66 Headlight Adjustment Checking the Spark Advance. Spark Advance Variation Curve Evaporative emission system. Checking the CO Concentration. General Description Removing the SAS Troubleshooting Engine Poor Performance Rear Wheel Spins at Idle Rich Mixture Weak Mixture Low Compression Starting Problems. Excessive Oil Consumption/Excessive Smoke from Exhaust Insufficient Lubrication Pressure. Engine Tends to Cut Out at Full Throttle 82 Engine Tends to Stop at Idle Excessive Fuel Consumption Transmission and Brake. Irregular Clutch Operation or Grappin g 83 Poor Braking Performance Brakes Overheating Electrical System Battery Turn Signal Lights Not Working. Steering Controls and Suspension 85 Excessive Steering Stiffness Excessive Steering Pla. Noisy Suspension Suspension Oil Leaking. Electrical System. Electrical Diagrams Ignition Section. Turn Signal Lights, Horn, Services and Accessory Pre – Wiring 90 Level Indicators and Safety Switches92 Battery Recharge and Starting . Headlight and Automatic Choke Section 94 Electrical Equipment. Electronic Ignition (Immobilizer System) Un- Coded Electronic Ignition System97 Diagnostic Codes 2- Flash Diagnostic Code 3- Flash Diagnostic Code Ignition System. Spark Plug Power Supply Failure 100 Battery Charging System Checking the Voltage Regulator Stator check Checking the Regulator. Checking the Automatic Choke Section 103 Turn Signal Lights Fail to Operate 104 Fuse s Instrument Panel Battery Preparing the Battery Checking the Electrolyte Level. Checking the Electrolyte Density 107 Checking the Battery Charge Level. Cleaning the Battery Installing t h e B a t t e r y  Engine

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