Gilera GP 800 Workshop Manual and Service Station Manual

The descriptions and illustrations given in this publication are not binding. Safeguarding the environment Sections marked with this symbol indicate the correct use of the vehicle to prevent damaging the environment. Sulphuric acid is highly corrosive; in the event of contact with your eyes or skin, rinse thoroughly with abundant water and seek immediate medical attention. Non-original or non-conforming spares may damage the vehicle.

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Gilera GP 800 Workshop Manual and Service Station ManualGILERA SERVICE STATION MANUAL
664841(IT)-664842(EN)-664843(FR)-664844 (DE)-664845(ES)-664846(PT)-664847(NL)-664848 (EL)
GP 800 i.e.
  • Manual: GP 800 i.e.
    • Characteristics
      • Rules
      • Safety rules
      • Maintenance rules
      • Vehicle identification
      • Dimensions and mass
      • Engine
      • Transmission
      • Capacities
      • Electrical system
      • Frame and suspensions
      • Brakes
      • Wheels and tyres
      • Tightening Torques
      • Overhaul data
      • Assembly clearances
      • Cylinder – piston assy.
      • Piston rings
      • Crankcase – crankshaft – connecting rod
      • Cylinder Head
      • Slot packing system
      • Products
    • Tooling
    • Maintenance
      • Maintenance chart
      • Checking the spark advance
      • Spark plug
      • Air filter
      • Engine oil
      • Replacement
      • Check
      • Engine oil filter
      • Oil pressure warning light
      • Checking the valve clearance
      • Cooling system
      • Braking system
      • Level check
      • Top-up
      • Headlight adjustment
      • Drive chain
    • Troubleshooting
      • Engine
      • Excessive oil consumption/Exhaust smoke
      • Insufficient lubrication pressure
      • Transmission and brakes
      • Clutch grabbing or performing inadequately
      • Insufficient braking
      • Brakes overheating
      • Steering and suspensions
      • Heavy steering
      • Excessive steering play
      • Noisy suspension
      • Suspension oil leakage
    • Electrical system
      • Components arrangement
      • Ground points
      • Instrument panel
      • Electrical system installation
      • Front side
      • Back side
      • Conceptual diagrams
      • Ignition
      • Battery recharge and starting
      • Level indicators and enable signals section
      • Devices and accessories
      • Lights and turn indicators
      • Checks and inspections
      • Immobiliser
      • Virgin circuit
      • Diagnostic codes
      • Diagnostic code – 1 flash
      • Diagnostic code – 2 flashes
      • Diagnostic code – 3 flashes
      • Ignition circuit
      • No spark plug
      • Battery recharge circuit
      • Stator check
      • Voltage regulator check
      • Recharge system voltage check
      • Starter motor
      • Horn control
      • Turn signals system check
      • level indicators
      • Lights list
      • Fuses
      • Sealed battery
      • Remote controls check
      • Switches check
      • Electrical windshield check
      • Connectors
      • Remote seat opening
      • Battery replacement
      • Zeroing
      • Programming
    • Engine from vehicle
      • Exhaust assy. Removal
      • Removal of the engine from the vehicle
    • Engine
      • Automatic transmission
      • Transmission cover
      • Air duct filter
      • Removing the driven pulley shaft bearing
      • Refitting the driven pulley shaft bearing
      • Driving pulley shaft supporting bearing removal
      • Driving pulley shaft supporting bearing fitting
      • Removing the driven pulley
      • Inspecting the clutch drum
      • Removing the clutch
      • Inspecting the clutch
      • Pin retaining collar
      • Removing the driven half-pulley bearing
      • Inspecting the driven fixed half-pulley
      • Inspecting the driven sliding half-pulley
      • Refitting the driven half-pulley bearing
      • Refitting the driven pulley
      • Inspecting the clutch spring
      • Refitting the clutch
      • Refitting the driven pulley
      • Drive-belt
      • Removing the driving pulley
      • Inspecting the rollers case
      • Refitting the driving pulley
      • End gear shaft
      • Refitting the transmission cover
      • End gear
      • Removing the driven pulley shaft bearing
      • Inspecting the hub shaft
      • Refitting the driven pulley shaft bearing
      • Refitting the hub bearings
      • Flywheel cover
      • Removing the hub cover
      • Removing the stator
      • Inspecting the cover components
      • Refitting the stator
      • Refitting the flywheel cover
      • Flywheel and starting
      • Removing the starter motor
      • Removing the flywheel magneto
      • Inspecting the flywheel components
      • Starter gear rim
      • Intermediate gear
      • Refitting the free wheel
      • Refitting the intermediate gear
      • Refitting the starter motor
      • Cylinder assy. and timing system
      • Removing the intake manifold
      • Removing the rocker-arms cover
      • Removing the timing system drive
      • Removing the cam shaft
      • Removing the cylinder head
      • Removing the valves
      • Removing the cylinder – piston assy.
      • Inspecting the small end
      • Inspecting the wrist pin
      • Inspecting the piston
      • Inspecting the piston rings
      • Removing the piston
      • Choosing the gasket
      • Refitting the piston rings
      • Refitting the cylinder
      • Inspecting the cylinder head
      • Inspecting the timing system components
      • Inspecting the valve sealings
      • Inspecting the valves
      • Inspecting the valve stem guide clearance
      • Inspecting the springs and half-cones
      • Refitting the valves
      • Inspecting the cam shaft
      • Refitting the head and timing system components
      • Refitting the timing chain
      • Refitting the rocker-arms cover
      • Refitting the intake manifold
      • Crankcase – crankshaft
      • Splitting the crankcase halves
      • Inspecting the crankshaft components
      • Inspecting the crankshaft alignment
      • Inspecting the crankcase halves
      • Inspecting the crankshaft plain bearings
      • Coupling chart
      • Refitting the crankcase halves
      • Lubrication
      • Conceptual diagrams
      • General characteristics
      • Diagnosis guide
      • Oil pressure check
      • Oil pump
      • Removal
      • Inspection
      • Refitting
      • Water pump
      • Removal
      • Fitting
    • Injection
      • Precautions
      • Terminals setup
      • EMS circuit diagram
      • Troubleshooting procedure
      • Engine does not start
      • Starting difficulties
      • Engine stops at idle
      • Engine does not rev down
      • Exhaust backfires in deceleration
      • Engine revs irregularly
      • Poor performance at full throttle
      • Engine knocking
      • Fuel supply system
      • Pump supply circuit
      • Circuit leak test
      • Inspecting the injector circuit
      • Immobiliser circuit
      • Virgin circuit
      • Diagnostic codes
      • Code 1
      • Code 2
      • Code 3
      • Tachometer
      • HT coil
      • Inspecting the spark plug shielded cap
      • Spark advance
      • Coolant temperature sensor
      • Intake air temperature sensor
      • Throttle valve opening sensor
      • Zeroing the throttle
      • Step motor
    • Suspensions
      • Front
      • Removing the front wheel
      • Front wheel hub overhaul
      • Refitting the front wheel
      • Handlebar
      • Removal
      • Refitting
      • Front fork
      • Removal
      • Overhaul
      • Refitting
      • Steering column
      • Removal
      • Overhaul
      • Refitting
      • Rear
      • Removing the rear wheel
      • Refitting the rear wheel
      • Shock absorbers
      • Removal
      • Refitting
      • Removal
      • Refitting
      • Fork
      • Removal
      • Service
      • Fitting
      • Centre-stand
      • Side stand
    • Braking system
      • Rear brake calliper
      • Removal
      • Refitting
      • Front brake calliper
      • Removal
      • Refitting
      • Rear brake disc
      • Removal
      • Refitting
      • Disc Inspection
      • Front brake disc
      • Removal
      • Refitting
      • Disc Inspection
      • Front brake pads
      • Removal
      • Refitting
      • Rear brake pads
      • Removal
      • Refitting
      • Fill
      • Rear – combined
      • Front
      • Brake fluid level check
      • Removal
      • Refitting
      • Removal
      • Refitting
      • Brake pipes
      • Parking brake
    • Cooling system
      • Circuit diagram
      • Electric fan check
      • System sealing check
      • Coolant replacement
      • Water pump
      • diagnosis
      • Excessive system pressure
      • Cooling fluid consumption
      • Oil in the fluid
    • Chassis
      • Seat
      • Driving mirrors
      • Instrument panel
      • Headlight assy.
      • Legshield
      • Knee-guard
      • Front wheel housing
      • Taillight assy.
      • Footrest
      • Side fairings
      • License plate holder
      • Helmet bay
      • spoiler
      • Fuel tank
      • Rear central cover
      • Front mudguard
      • Radiator fan
      • Rear
      • Handles and top side fairings
      • Front central cover
      • Flyscreen
      • Radiator cover
      • Battery
    • Pre-delivery
      • Aesthetic inspection
      • Tightening torques inspection
      • Electrical system
      • Levels check
      • Road test
      • Static test
      • Functional inspection
    • Time
      • Engine
      • Crankcase
      • Crankshaft
      • Cylinder assy.
      • Cylinder head assy.
      • Rocker arms support assy.
      • Cylinder head cover
      • Flywheel cover
      • Driven pulley
      • Oil pump
      • Final gear assy.
      • Driving pulley
      • Final drive
      • Transmission cover
      • Water pump
      • Flywheel magneto
      • Butterfly valve
      • Exhaust pipe
      • Air cleaner
      • Frame
      • Centre-stand
      • Legshield spoiler
      • Side fairings
      • Rear cover
      • Central cover
      • Mudguard
      • Fuel tank
      • Rear shock-absorber
      • Handlebar components
      • Swing-arm
      • Seat
      • Instrument panel
      • Locks
      • Turn signal lights
      • Front wheel
      • Rear wheel
      • Electric start
      • Electric devices
      • Electronic controls
      • Transmissions
      • Helmet bay
      • Rear side fairings
      • Front suspension
      • Cooling system
      • Braking system
      • Windscreen
      • Stickers
Download Gilera GP 800 Workshop Manual and Service Station Manual pdf from www.divuk83.net, 431 pages, 17632.35KB.
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