OPERATIONS MANUAL Streaming Current Controller with DuraTrac Remote Sensor SCC 3000 XR

OPERATIONS MANUAL. Streaming Current Controller with DuraTrac™ Remote Sensor. SCC 3000 XR. Revised 1/01. Chemtrac√Ö¬™ Systems, Inc. …

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OPERATIONS MANUAL Streaming Current Controller with DuraTrac Remote Sensor SCC 3000 XR
OPERATIONS MANUAL, SCC 3000 XR, Chemtrac(R) Systems, Inc. TABLE OF CONTENTS, SAFETY PRECAUTIONS & WARRANTY INFORMATION Page 03, 1.0 GENERAL INFORMATION, Page 04, 2.0 INSTALLATION, Page 09, 3.0 OPERATION, Page 16, 4.0 TROUBLESHOOTING GUIDE, Page 24, 5.0 PROBE REPLACEMENT AND CLEANING PROCEDURES Page 27, 6.0, CONFIGURATION, SHEET, Page, SAFETY PRECAUTIONS, BEFORE ATTEMPTING TO UNPACK, SET UP, OR OPERATE THIS INSTRUMENT,, PLEASE READ THIS ENTIRE MANUAL. MAKE CERTAIN THE UNIT IS DISCONNECTED FROM THE POWER SOURCE, BEFORE ATTEMPTING TO SERVICE OR REMOVE ANY COMPONENT. FAILURE TO FOLLOW THESE PRECAUTIONS COULD RESULT IN PERSONAL, INJURY OR DAMAGE TO THE EQUIPMENT. WARRANTY INFORMATION, 1.0 GENERAL INFORMATION, Remote Sensor, Controller, , (INDICATES STREAMING CURRENT ONLY DO NOT CONNECT TO PUMP), **NOTE, DO NOT REPLACE EITHER, FITTING WITH ANY OTHER TYPE OF FITTING. IMPORTANT, NOTE, DO NOT REPLACE THE INLET BARBED FITTING WITH ANY OTHER, TYPE OF FITTING. 3.0 OPERATION, NOTE, PROPORTIONAL BAND (PROP BD), RESET (RSET MIN), RATE (RATE MIN), OUPUT HI/LO LIMITS (OUTHILIM):
1.0 GENERAL INFORMATION Page 1.1 Description of Operation … 1.2 Selecting Proper Sample Point … Figure 1 … 1.3 Process Control Procedures … 1.4 General Specifications … 2.0 INSTALLATION Page 2.1 Sensor … 2.1.1 Location … 2.1.2 Power Requirements … 2.1.3 Signal Transmission Wiring … 2.2 Control Module … 2.2.1 Control Module RS422/485/Modbus Communications … 2.3 System Start-Up … 2.3.1 Initial Monitor Settings … 2.3.2 Water Connections … 2.4 Sensor Mounting Instructions … Diagram: Mounting Outline and Dimensions … Diagram: Mounting Dimensions for DuraTrac … Diagram: External Wiring Diagram … 3.0 OPERATION Page 3.1 System Operation … 3.2 Treatment Optimization Procedure … 3.3 Manual Control Using Controller … 3.4 Automatic Control … Figures 2 & 3 … 3.5 Automatic Control Set-Up … 3.6 General Operating Guidelines … 3.6.1 Tuning Constant Specifications … 3.6.2 Automatic Control Tuning Procedures …4.0 TROUBLESHOOTING GUIDE Page 24 Diagram: Internal Wiring Diagram … 25 Diagram: Parts Identification … 26 5.0 PROBE REPLACEMENT AND CLEANING PROCEDURES Page 27 5.1 Replacement Procedure … 27 5.2 Cleaning Procedure … 28 6.0 CONFIGURATION SHEET Page 29
1.4 GENERAL SPECIFICATIONS Remote Sensor
Power … Sample Flow Rate … Sample Cell Type … Probe Type … Water Sample Connections … Materials Contacting Sample … Output Wiring … Enclosure Type … Module Size … Weight … Mounting Holes … Operating Temperature … 115 VAC, 60 Hz (standard) 230 VAC, 50 Hz (optional) 5.0 Gal/Min External Receiver, High Flow Quick Replacement Cartridge Inlet-3/4\” O.D., Barb Type Outlet – 1\” O.D. Delrin, Nylon, Neoprene Viton, PVC, Stainless Steel 1 ea. Coaxial RG-59/U, 22 AWG 1 ea. Shielded, Twisted Pair, 22 AWG Nema 4X, Polycarbonate 7.40\”W, 14.14\”H, 5.47\”D 10 Pounds 7.66\” x 7.66\” 32 degrees F to 120 degrees F

Controller
Power … Meter Readout … Reference Output Signals … Control Output Signals … 115 VAC, 60 Hz (standard) 230 VAC, 50 Hz (optional) Digital Configurable Fluorescent (-10 to +10) 4-20mA (350 ohm Load) Standard 0-10 VDC, Standard -10/+ 10 VDC, Standard 4-20mA (1000 ohm Load) Standard Electronic Pulse – Optional Standard 5A, 120VAC, SPST Relays External, 5 Pos. Switch (1X, 2X, 5X, 10X, 20X) Internal, Continuous Adjustment for Higher Gain Full Scale All Ranges Full Scale All Ranges Wall Mount – NEMA 4X, Polycarbonate 9 1/4\”W, 12\”H, 11 3/8\” D 14 Pounds 7.66\”W x 11.20\”H 32 degrees F to 120 degrees F

Self Diagnostics … High & Low Alarms … Gain Adjustment … Alarm Adjustments … Zero Adjustment … Enclosure Type … Module Size … Weight … Mounting Holes … Operating Temperature …

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